| Resume Title: |
8+ years experience Press tool Engineer |
| Status : |
Passive |
| Industry: |
Engineering/Projects |
| Location : |
Chennai , Tamil Nadu , India |
| Work Experience |
| Experience Details: |
karti4uall@yahoo.co.in Old No: 35, New No: 15A,
karti4uall@rediffmail.com Srinivasa Nagar, 1st Main Road,
Chitlapakkam, Chennai – 600064,
Hand Phone : +919952011746.
M.KARTHIKEYAN
CAREER OBJECTIVE:
a) To make effective technical contributions to support the over all achievement of the organization and to progress a position where can I direct all the organizational resources in most effective manner to achieve substantial development and continuous growth of the organization.
b) To provide responsive, qualitative & cost effective services in building a world class organization with challenging mission and vision, sustain the world class while performing the role as change agent for attaining professional excellence keeping continual improvement, team work & customer focus cum delight as a way of life and with the result grow swiftly along with the organization
c) To strive for excellence of work coordinating with colleagues and seniors in the organization.
d) To become an integral part of the organization and learn new things from its various stages.
EDUCATION PROFILE:
August 2001 – May 2005 B.B.A & B.Sc (Information Tech.) – Dual Degree System
(From Annamalai University – Chidambaram.)
August 1998 – August 2002 Diploma in Tool and Die Making
(From Nettur Technical Training Foundation – Coimbatore.)
Specialization: Press Tools, Injection Moulds & Die Castings
AREAS OF INTEREST:
a) Interested to work as a coordinator of all Professional activities in the organization
b) Interested to work as a Team Coordinator in Project Development.
c) Interested to work as an Autonomous member from Design to Final Assembly.
d) Interested to work as a training facilitator.
e) To work as a Process Estimator.
STRENGTHS:
a) Able to understand and reproduce the creative design for the mind ware of the requirement of the customer and cost effective models.
b) Process Planning, Manufacturing of Press Tools, Injection Moulds, Pressure Die Casting dies.
c) Able to operate all Conventional Machines in Tool Room.
d) Preparation of Detail Drawings for the Tool Design Drawings and plan for the machining of each part.
e) Able to Control & Coordinate Men, Machine and things for the betterment of Self and Surroundings.
f) Exposure in Trouble shooting & Process Optimization of Press Tools & Injection Moulds.
g) Proven Technical Leadership with unique experience.
h) Expertise exposure in different Tooling Industry standard systems gained from M/S NTTF Industries Ltd, Bangalore, M/S LMW Unit II, Arasur, Coimbatore, M/S LMW – GKD Tooling Centre, Arasur, Coimbatore, M/S Precision Tools & Dies Industry, Ganapathy, Coimbatore, from Product Concept, Manufacturing till Customer Acceptance.
i) Excellent Domain Exposure and Proven expertise in leading a group in Tool Fabrication.
j) Exposure to Modern Inspection Instruments.
k) Exposure in ISO activities, 5 S activities, Quality Circle & KAIZEN.
JOB RESPONSIBILITIES & EXPOSURE:
ü Reviewing and Finalizing the Design : Conducting the Review meeting on Design Concepts & Finalizing.
ü Systematic Planning & Prioritizing the Work : According to the urgency and criticality of the Tool, Prioritizing the Job and allotting the work to ensure the completion with in the lead-time. Preparing overall plan for the shop with stress being given on quality and lead-time.
ü Coordinating : Prime role is to act as a Coordinator with all the supporting departments and ensure the smooth workflow by making the necessary Raw Material and Documents available in time.
ü Monitoring and Modifying : Closely monitoring each step of Tool Processing to maintain the quality as per the customer specification and if any deviation needed, doing the modification by communicating with the customer.
ü Planning and Arranging for Trails : After completing the Tool Manufacturing, arrange for Trail and check the Accuracy of the Critical, Functional as well as Aesthetic requirements. Arrangements of critical trails like Mass Production High Speed Stamping Dies, Injection Moulds, etc.
ü Correction for Conformance : Based on the input of the First Trail, Correcting the Tool to meet the quality requirements and producing the samples for final approval to the Customer.
ü Maintaining good Working Environment in the Department : Developing and following a systematic and scientific approach for all activities in the Tool Room.
PROFESSIONAL EXPERIENCE:
Present Employer:
Name of The Firm : M/S TREND TECHNOLOGIES INDIA PVT. LTD.
NEW NO: 3/297, OLD NO: 3/228
RAJEEV GANDHI SALAI (OMR)
OGGIAM, THORAIPAKKAM
CHENNAI – 600097
TAMILNADU, INDIA.
Nature of Work :
· To lead a team of Design Engineers & Assistant Design Engineers in the plant.
· Analyzing 2D & 3D drawings in pre process stage for performing DFM.
· Planning Blank Development, Proposed Strip layout (Progressive Tool) & Process Layout (Manual Tool) for RFQ (Quote purpose).
· Planning economic strip layout for progressive tooling, Planning sequence of process for manual tooling.
· Reverse engineering is carried out for R & D purpose.
· Preparing Production Process for easy understanding of tooling operation by laymen in press shop.
· Design of Press Tools (Progressive & Manual), Jigs, Fixtures, Gauges, etc, in Auto Cad 2007, Pro/Engineer.
· To maintain & follow all required documents as per standards related to Tool Design from the beginning of project till successful completion.
· Coordinating with Design Head Office (Singapore Office) and communicating the data’s with internal Design Engineers and Assistant Engineers to attain the schedule in time.
· To estimate designing hours, suggest improvement for tooling designing.
· Responsible for completion of the tooling design project in schedule time.
· To guide and supervise Design Engineering Assistant for efficient running of the sections and to keep up tooling delivery schedule.
· To ensure the tooling is completed according to the customer’s requirement.
· To scrutinize tooling drawings and make necessary changes before processing.
· To initiate, implement and follow ISO activities in the firm.
· To motivate Design Engineers & Asst Design Engineers through technical updates time to time.
· Counterchecking the design activities done by Design Engineers & Asst Design Engineers in all the stages.
COMPETENCY:
SPECIFIC RESPONSIBILITIES:-
Ø Development of product as per flow chart.
Ø Study of tool design concept and confirming process technique with sample or part drawing
Ø Raw material selection & Process Planning.
Ø Utilization of all Tool Room machines, Numerical control machines & CNC Machines
Ø High Tech surface treatment like Sub Zero Treatment etc. and coating techniques.
Designation : Senior Design Engineer
COMPANY PROFILE:
TREND Technologies is a Global supplier of metal and plastic products for the high-end computer, Networking, Industrial, Telecom, Medical and Automotive industries for 30 years with world class experience in precision Metal Fabrication, Metal Stamping and Mechanical Assembly.
TREND Technologies – Singapore is mainly involved in supporting the customers in Design and Development and Manufacturing of various kinds of Precision Press tools.
TREND Technologies – Chennai (India) supports the Singapore and China plants in the Design and Development of the High Precision Progressive tool.
TREND Technologies holding the major customer like…
01 M/s Shimano (Singapore) Pte., Limited 11 M/s Hitachi.
02 M/s Sanyo 12 M/s Flextronic.
03 M/s General Electric (USA) Pte., Limited. 13 M/s Epson.
04 M/s Hewlett Packard Singapore P/L. 14 M/s Canon.
05 M/s Pioneer Electronics Asia Centre P/L. 15 M/s Xerox.
06 M/s Dell computer corporation. 16 M/s Innova.
07 M/s Atlantic Tool & Die. 17 M/s Amtek
08 M/s Compaq Asia Pte., Limited. 18 M/s Tyco Electronics.
09 M/s Philips Singapore. 19 M/s Honda.
10 M/s Siemens Nixporf.
MAJOR ACHIEVEMENTS IN THE DESIGN OF:
1) High Speed Tools, 2) Telecommunication Parts
3) Electrical Components, 4) Printer Parts,
5) Contact Circuit Clips, 6) Camera Parts etc,
Duration : June 2008 – Till date.
Previous Employer:
1) Name of The Firm : CAPARO ENGINEERING INDIA PVT LTD T-1, T-2, SIPCOT INDUSTRIAL STETE,
SRIPERUMBUDUR, KANCHIPURAM DIST,
CHENNAI, INDIA.
Web : www.caparo.com
Designation : Senior Engineer - Tool Design
Nature of Work : a) Designing of Pannel Dies, Compound Tools, Stage
Tooling, Gauges, Inspection Fixtures.
b) Operation Follow – Up Including Trails & Machining.
e) Worked as one of the Autonomous Team Coordinator from
Design to Final Assembly.
COMPETENCY:
SPECIFIC RESPONSIBILITIES:-
Ø Development of product as per flow chart.
Ø Study of tool design concept and confirming process technique with sample or part drawing
Ø Raw material selection, Process Planning and Machine Job scheduling.
Ø Follow up in all stage of component manufacturing, inspection as well as quality control to meet Customer Standard.
MAJOR CUSTOMERS SERVED:
1) Ashok Leyland, 2) NMHG, 3) M & M,
4) TATA, 5) Nissan, 6) Delphi TVS
7) Maruthy, 8) Ford etc,
Duration : From September 2007 to June 2008
2) Name of The Firm : AVANTEK S PTE LTD (ISO 9001 Certified Organization)
No: 21, Senoko Way, Singapore.
Web : www.avantek.com.sg
Designation : Tool Designer
Nature of Work : a) Designing of Progressive Tools, Compound Tools, Stage
Tooling, Gauges, Inspection Fixtures, Prototypes.
b) Operation Follow – Up Including Trails & Machining.
c) Team Member in designing the High Speed Stamping Tools.
d) Preparing the Wire Cutting Sketches for maximizing the
Utilization of the outsourced material.
e) Worked as one of the Autonomous Team Coordinator from
Design to Final Assembly.
COMPETENCY:
SPECIFIC RESPONSIBILITIES:-
Ø Development of product as per flow chart.
Ø Study of tool design concept and confirming process technique with sample or part drawing
Ø Raw material selection, Process Planning and Machine Job scheduling.
Ø Follow up in all stage of component manufacturing, inspection as well as quality control to meet Customer Standard.
Ø Utilization of all Tool Room machines, Numerical control machines & CNC Machines
Ø High Tech surface treatment like Sub Zero Treatment etc. and coating techniques.
Ø Cost Quotation and Estimation.
Ø Production, Progress Reports, Monitoring and Distribution.
MAJOR ACHIEVEMENTS IN THE DESIGN & FOLLOWUP OF -
1) High Speed Tools, 2) Hard Disk Covers & Dampers,
3) Electrical Components, 4) Printer Parts,
5) Contact Circuit Clips, 6) Camera Parts
7) Telecommunication Parts 8) Surgical Blades etc,
Duration : From August 2005 to July 2007
3) Name of the Firm : NETTUR TECHNICAL TRAINING FOUNDATION
(ISO 9001 Certified Organization)
Sangothipalayam, Arasur Po, Coimbatore – 641 407
Web : www.nttftrg.com
Nettur Technical Training Foundation – An Overview
NTTF is an ISO 9001:2000 Institution formed in collaboration with HEKS Development Agency, Switzerland and in existence since 1963 which involved in Technical Training & Manufacturing, in the field of Precision Tooling, Pressing Dies, Moulding Tools, Die Casting Dies, Jigs, Fixtures and Gauges. It also supplies Components and imparts Training Programmes to its various clients. It has got Tool Room Divisions, Training Divisions, and Components manufacturing Divisions at 17 various locations all over India. Its clients in India include Brakes India, AMREP, SUBROS ltd., AISIN Ltd., Siemens, MDS Switch Gears ltd., Facit Asia, Sundaram Clayton, Titan, Maruti Udyog Ltd etc…
Designation : Technical Incharge.
MAJOR INVOLVEMENTS:
ü Planning & Arranging Raw Materials and standard items in coordination with Purchase Dept.
ü Manufactured Moulds, Gauges and Jigs & Fixtures Press tools – Progressive Dies, Forming dies & Compound Tools for various Automobile components for customers include STTI Ltd., Aisin NTTF Ltd., ARAKO, SUBROS ltd. etc.,
ü Process Planning, Process Scheduling and Production Control, tooling trials, maintenance of quality and production documentation, and pre-production trials.
ü Responsible for keeping up the Machines & Equipments for the allocation of Resources for Production, which includes Developing Subcontracts.
ü Conducting project meetings and reviewing the progress of tools, speeding up the process and scrap elimination.
ü Arriving and Estimation of Tooling cost and Machining Time for various operations and projecting the same in MIS during Project meeting.
ü Responsible for establishment and maintenance of all quality systems as per ISO to meet customer needs in terms of Quality, Cost and Delivery.
APTITUDE SUMMARY:
Acquainted with Manufacturing, Training and Project Management skills. Special skills include:
FAMILIAR THEORY
· Familiarity with BIS Drawing Standards SP:46, IS:919. Including Limits, Fits and Tolerances.
· Material selection for Tooling (ASSAB, BOHLER standards)
· Process planning & manufacturing (Moulds, Pressing Dies, Gauges and Jigs & Fixtures)
· Production Management & Control
ACCOMPLISHMENTS:
· Successfully completed 8 Forming Tools (Door window regulator base - in stages) and two gauges in the year 2003 for Aisin NTTF Limited, Bangalore (for IMV – Toyota project)
Duration : From April 2003 to August 2005
4) Name of the Firm : M/S PRECISION TOOL & DIES INDUSTRY
Ganapathy, Coimbatore – 641 006
Designation : Tool Engineer.
Nature of Work : Coordinating all Tool Room activities like Marketing,
Estimation, Design & Development of new products, Tooling,
Machine Shop, QA and Customer Care Division.
Coordinating with Tool Trails with the Sub – Contractors after manufacturing the tool & proving the Component after manufacturing with utmost quality
Duration : From June 2002 to March 2003
COMPUTER PROFICIENCY:
Mechanical Software’s : a) AutoCAD 2008,
b) SOLID WORKS 2008
c) CATIA V5 (Practicing)
Packages Known : MS Office Package
Languages Known : BASIC, C++ & HTML
KEY STRENGTHS:
1) Possess an excellent attitude towards work.
2) Have strong communication skill.
3) To work with continual improvements.
4) To work with sense of responsibility.
5) Mingle with different levels of people easily
LINGUISTICS SKILLS:
Tamil : Read, Speak & Write
English : Read, Speak & Write
Kannada : Speak
Malayalam : Speak
PERSONAL DETAILS
Date of Birth : 10–02–1982
Fathers Name : A.Manickam
Sex : Male
Religion & Nationality : Hindu, Indian
Martial Status : Married
Passport Details : E 4420069 Valid up to 28 – 04 - 2013
Permanent Address : Door # - 6-1026, New # - 7/44,
Balan Nagar,
Perali Road,
Virudhunagar – 626001,
Virudhunagar Dist.
Hand Phone : +919952011746.
Current CTC : INR 3.8 lac / Annum
Notice Period : 2 weeks to 4 weeks
I here with declare that all the above said information is true to the best of my knowledge and belief.
Date :
Place : (M.KARTHIKEYAN)
|
| Experience:
|
Experienced
|
| Work
experience : |
7
Months
8
Years
|
| Education: |
| Qualification: |
Diploma |
| Specialization: |
Press Tool Design & Manufacturing,Jigs, Fixtures & Gauges Design & Manufacturing,Training Activities,Software Knowledge in Auto Cad, Solid Works, Catia |
| Subqualification: |
Others |
| Educational Detail : |
Diploma in Tool and Die Making
(From Nettur Technical Training Foundation – Coimbatore.)
Specialization: Press Tools, Injection Moulds & Die Castings
|
| Employment
Desired |
| Desired
country : |
India |
| Expected
Salary: |
450000 |
|